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All
gears missing but speedometer functions
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Broken
mainshaft or driveshaft yoke. |
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| All
gears missing and speedometer does not function |
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Broken
maindrive or clutch. |
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| All
indirect gears missing/direct gear (4th) present |
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Broken
teeth on maindrive or countershaft cluster. |
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| All
indirect gears present/direct gear (4th) missing |
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Broken
clutching teeth on maindrive or sliding clutch. |
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| Only
one gear missing/others present |
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Broken
teeth on mainshaft gear or countershaft cluster. |
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Broken
clutching teeth on mainshaft gear or sliding clutch. |
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| Transmission
locked in all gears |
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Worn
or bent shift fork. |
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Worn
or broken synchronizer rings. |
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Worn
or broken detent spring. |
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Worn
or broken interlock. |
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| Transmission
locked in all gears but one |
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Seized
mainshaft gear. |
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| Persistent
mainshaft oilseal leak |
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Worn
universal joint. |
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Bent
or unbalanced driveshaft assembly. |
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Worn
mainshaft bushing. |
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| Noise
with the transmission in neutral |
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Low
oil level or improper oil used. |
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Worn
bearings. |
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Worn
countershaft thrust washers. |
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Loose
material in transmission. |
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Worn
or spread case (a particular problem in Muncies). |
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| Noise
in all gears/quietest in direct gear (4th) |
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Low
oil level or improper oil used. |
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Worn
bearings. |
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Broken
or damaged maindrive or countershaft drive teeth. |
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| Noise
in one or more indirect gears |
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Broken
or damaged mainshaft gear or countershaft gear teeth. |
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Broken
or missing snaprings, washers, or spacers. |
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| Gear
clash in shifting |
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Clutch
not releasing fully. |
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Bound
clutch pilot bushing or bearing. |
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Worn
synchronizer rings or mating gear cones. |
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Worn
or broken synchronizer struts. |
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Broken
or missing synchronizer rings. |
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| Hard
shifting |
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Worn
or bent external shift linkage. |
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Worn
or broken synchronizer struts. |
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Broken
or missing synchronizer rings. |
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Excessively
heavy oil used. |
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| Jumps
out of direct (4th) gear |
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Misaligned
transmission case or clutch housing. |
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Low
oil level or improper oil used. |
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Worn
clutch pilot bearing or bushing. |
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Worn
clutching teeth or sliding clutch. |
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Worn
or broken detent spring. |
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Worn
or bent shift fork. |
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Excessive
maindrive endplay. |
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Worn
maindrive bearing. |
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| Jumps
out of one or more indirect gears |
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Low
oil level or improper oil used. |
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Worn
mainshaft pilot or pilot rollers. |
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Worn
clutching teeth or sliding clutch. |
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Worn
or broken detent spring. |
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Worn
or bent shift fork. |
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Excessive
mainshaft endplay. |
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Worn
mainshaft bearing. |
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